Filtration Systems

COMPACT BAND FILTERS

Compact Band Filter is designed to filter ferrous and non-ferrous solid particles from liquid with high degree of purification using paper as filter media to enhance life of liquid and protect surface finish of products. Compact Band Filter works both with water base emulsion coolant as and oil(neat oil).MOC of Compact Band Filter is mild steel, SS-304 and SS-316. 

The fluid with dirt is passed to compact band filter through inlet pipe.  Float actuated drives motion and indexes dirty filter paper.

A compact band filtration system is a type of filtration system designed to efficiently remove impurities, particles, or contaminants from a fluid, typically a liquid, within a specific band or range of particle sizes. These systems are commonly used in industrial and commercial applications to ensure the quality and cleanliness of fluids in a space-saving and cost-effective manner.

General Description:

Transfer pump is fitted on Dirty coolant tank to supply the coolant to the filtration system. Operation logic of Transfer Pump is based on the Level Indicators on Dirty and Clean tanks.

Once the filtration system is switched ON, Transfer pump is started based on high level in Dirty tank. Transfer Pump is cut off if coolant level goes low level in dirty tank or coolant level goes high level of clean tank.

Compact Band Filter is placed on top of Clean coolant tank. Compact band filter uses paper filter to remove impurities from the coolant and filtered coolant gets collected in Clean tank.

Supply Pump is mounted on the Clean tank of filtration system. Coolant from Clean tank is transferred to machine using this pump.

This Supply Pump is started based on the signal from the machine. Supply Pump is switched off if coolant level goes low in clean tank.

Key features and components of a compact band filtration system may include:

Filter Media: The heart of any filtration system is the filter media, which can be made from various materials such as paper, fabric, metal, or synthetic materials. The choice of filter media depends on the type and size of contaminants to be removed.

Filter Element: Compact band filtration systems typically use filter elements that are designed to trap particles within a specific size range. These filter elements can come in different shapes and configurations, including cartridges, bags, or screens.

Inlet and Outlet Connections: These systems have inlet and outlet connections to allow the fluid to enter and exit the filtration system. These connections are typically designed for easy integration into existing pipelines or fluid systems.

Control System: Advanced filtration systems may incorporate a control system to automate filtration processes, monitor filter performance, and trigger cleaning cycles as needed.

Size and Portability: Compact band filtration systems are designed to take up minimal space while still providing effective filtration. This is especially important in situations where space is limited or where mobility is required.

Application-Specific Design: These filtration systems can be customized to meet the specific requirements of different industries and applications, including oil and gas, automotive, food and beverage, pharmaceuticals, and more.

Maintenance and Serviceability: Easy access for maintenance and replacement of filter elements is a crucial consideration in the design of compact band filtration systems to minimize downtime and maintenance costs.

Features :

Suitable for fine filtration.

Filtration capacity.

Very low maintenance.

Totally automatic operation.

Very compact design for individual machine.

Can be customized to suit your requirement.

Filtration capacity: 10 lpm to 3000 lpm

Advantages :

Increase tool life

Increase surface finish of components.

Extending coolant life

Reduces hazards waste

Cleaner working environment

Reduces machine down time

Increased machine output.

Application:-

Bearing industry.

Auto component manufacturers.

Automobile manufacturers.

Cold Rolling mill.

Waste water treatment plants.

Food processing.

Paper Band Cum Magnetic Separator

FILTERS23 INDIA`S paper band cum magnetic separator is a machine or device used in industrial settings to separate ferrous (iron-containing) particles from other materials, typically in a manufacturing or recycling process. This type of equipment combines two separate functions: paper band filtration and magnetic separation.

Paper Band Filtration: A paper band filtration system is used to filter out solid particles from a liquid or coolant. In industrial processes like metal machining or grinding, a coolant is often used to cool the cutting tools and remove debris. As the coolant circulates, it can become contaminated with metal shavings and other solid particles. The paper band filtration system uses a continuous loop of filter paper or a similar material to trap and remove these contaminants from the coolant, allowing the clean coolant to be reused.

Magnetic Separation: Magnetic separation is a method used to separate magnetic materials (such as iron and steel) from non-magnetic materials. In this process, a magnetic field is applied to a mixture of materials, causing the magnetic particles to be attracted to a magnetic surface or separator, while non-magnetic materials remain unaffected.

A paper band cum magnetic separator combines these two processes into a single machine. Here's how it typically works:

The contaminated coolant or liquid containing both solid particles and magnetic materials is fed into the system.

The paper band filtration system filters out the solid particles (including non-magnetic materials) from the liquid, as it passes through the filter paper.

Simultaneously, a magnetic separator within the machine uses a magnetic field to attract and separate the ferrous or magnetic particles from the remaining liquid.

The separated magnetic particles are collected in a separate container or bin, while the clean liquid is returned to the industrial process for reuse.

This type of equipment is commonly used in industries like metalworking, automotive manufacturing, and recycling where the separation of ferrous contaminants from liquids is essential for maintaining the quality of products and extending the life of cutting tools and equipment.

The specific design and operation of a paper band cum magnetic separator can vary depending on the manufacturer and the requirements of the industrial process it serves.

Belt Type Oil Skimmer

FILTERS23 INDIA`S Belt type oil skimmer is a mechanical device used for removing oil, grease, and other hydrophobic (water-repellent) liquids from the surface of water or other liquids. These skimmers are often employed in industrial and environmental applications to effectively separate and collect oil and grease contaminants from water bodies, process tanks, or other liquid surfaces. Here's how a belt type oil skimmer typically works and some key features:

Working Principle:

Endless Belt: A belt type oil skimmer consists of an endless loop of belt or a similar material. The belt is typically made of materials that repel water but attract oil, such as oleophilic (oil-attracting) materials.

Deployment: The skimmer deploys the belt into the liquid to be skimmed. The belt floats on the surface of the liquid, and a portion of it is submerged.

Surface Contact: As the belt travels along the liquid's surface, it comes into contact with the oil or grease on the surface. Due to its oil-attracting properties, the belt adheres to the oil, and the oil sticks to the belt's surface.

Oil Removal: The belt continues to move, carrying the adhered oil away from the liquid's surface. As it moves, the belt passes through a scraper or wiper mechanism that removes the oil from the belt's surface.

Collection: The collected oil is typically directed into a separate collection container or storage tank. The collected oil can then be periodically removed for disposal or recycling.

Key Features:

Adjustable Speed: Many belt type oil skimmers feature adjustable speed controls, allowing operators to regulate the skimming rate based on the application's specific requirements and the volume of oil to be removed.

Self-Adjusting: These skimmers are designed to automatically adjust to changes in the liquid level, ensuring efficient oil removal even if the liquid level fluctuates.

Efficiency: Belt type oil skimmers are known for their high efficiency in removing oil and grease from water or other liquids. They can effectively remove both thin sheens of oil and thicker layers of oil.

Low Maintenance: They typically require minimal maintenance, with routine cleaning and occasional replacement of wear parts being the primary maintenance tasks.

Versatility: Belt type oil skimmers can be used in a wide range of environments, including industrial wastewater treatment, oil spill response, coolant recycling, and other applications where oil-water separation is necessary.

Compact Design: Their compact and portable design makes them suitable for various settings and locations.

Environmental Benefits: By removing oil and grease from water bodies, belt type oil skimmers help protect the environment by preventing the contamination of natural water sources.

Belt type oil skimmers are valuable tools for industries dealing with oily wastewater or encountering oil contamination problems. Their efficient and reliable operation contributes to cleaner and more environmentally friendly water management by effectively separating and collecting oil and grease contaminants.

Centralized Coolant Filtration Systems

Filters 23 india  centralized coolant filtration system involves several stages to maintain the quality and effectiveness of the coolant or cutting fluid used in industrial machining and metalworking processes. Below is a step-by-step overview of how these systems typically operate:

Coolant Collection: The process begins with the collection of the coolant or cutting fluid used in machining operations. This fluid is typically collected in a central reservoir or sump, which serves as the primary storage location.

Circulation: Pumps are employed to circulate the coolant from the reservoir through the filtration system and back into the machining process. This circulation ensures a continuous flow of coolant to the machining area, where it provides cooling and lubrication to cutting tools and workpieces.

Filtration: The coolant is directed through various filtration units, which are designed to remove contaminants and particulate matter. Common types of filters used in centralized coolant filtration systems include cartridge filters, bag filters, magnetic separators, and sometimes centrifuges. These filters capture solid particles, metal chips, and other impurities, preventing them from circulating in the machining process.

Cleaning and Maintenance: Over time, the filters become clogged with captured contaminants. To maintain the filtration efficiency, the system employs a cleaning mechanism. This can be done in one of two ways:

Manual Cleaning: Operators manually remove and clean the filters as needed, typically on a regular maintenance schedule.

Automatic Cleaning: Many systems are equipped with automated cleaning mechanisms that use methods like backwashing (reversing the flow through the filter), mechanical scraping, or air purging to dislodge and remove accumulated contaminants.

Monitoring and Control: Centralized coolant filtration systems often include sensors and monitoring devices to assess various parameters:

Coolant Quality: Sensors measure the quality of the coolant by detecting levels of contaminants, oil, and other factors.

Flow Rates: Flow sensors monitor the flow rate of coolant to ensure it meets the machining requirements.

Filter Condition: Sensors track the condition of filters and trigger cleaning or replacement when necessary.

Coolant Concentration: Some systems monitor the concentration of the coolant mixture and adjust it as needed by adding coolant concentrate and water.

Waste Separation: Separated contaminants, such as metal swarf and solid debris, are collected and separated from the coolant. This may involve settling tanks, centrifuges, or other separation equipment.

Coolant Reuse: After filtration and cleaning, the coolant is returned to the central reservoir. This ensures that the coolant remains in good condition for reuse in machining processes, reducing the need for frequent coolant replacements.

Disposal of Waste: Collected contaminants and waste materials are typically disposed of in an environmentally responsible manner, following local regulations.

The continuous operation of a centralized coolant filtration system helps maintain consistent coolant quality, prolongs the life of cutting tools, reduces machine downtime, and minimizes waste generation. The specific design and components of these systems may vary depending on the industry, application, and the type of contaminants present in the machining processes. Proper maintenance and monitoring of the system are essential to ensure optimal performance and extend the life of the coolant.

Centralized Filtration Systems

Filters23 India Centralized filtration systems are used to remove impurities and contaminants from a fluid, typically water, in a centralized manner. These systems are commonly employed in various applications, including municipal water treatment plants, industrial processes, and large-scale commercial buildings. The primary purpose of centralized filtration systems is to ensure that the water or fluid meets specific quality and safety standards before distribution or use.

Here are some key components and aspects of centralized filtration systems:

Filter Media: Centralized filtration systems use various filter media to remove particles, sediment, and contaminants from the fluid. Common filter media include sand, activated carbon, diatomaceous earth, and membranes (microfiltration, ultrafiltration, and reverse osmosis membranes).

Pump System: A pump or pumping system is typically used to circulate the fluid through the filtration system. This ensures a continuous flow of water through the filters.

Filter Housing: Filter housing encases the filter media and provides a structure for the filtration process. The design of the housing can vary depending on the type of filter media and system specifications.

Pre-Treatment: In many cases, pre-treatment processes such as coagulation, flocculation, and sedimentation are employed before filtration to aid in the removal of larger particles and contaminants.

Backwashing or Cleaning Mechanism: Filters often require periodic cleaning or backwashing to remove accumulated debris and maintain their effectiveness. Automated backwashing systems are common in centralized filtration setups.

Monitoring and Control: Centralized filtration systems are equipped with monitoring and control systems that track parameters such as flow rate, pressure, and filter condition. These systems may also include alarms to alert operators of any issues.

Disinfection: In some applications, such as municipal water treatment, disinfection processes like chlorination or UV treatment may follow filtration to kill harmful microorganisms.

Distribution: After filtration and any necessary treatment, the clean water is distributed to consumers or used in industrial processes.

Centralized filtration systems offer several advantages:

Consistency: They provide a consistent level of water quality, meeting regulatory and safety standards.

Efficiency: These systems are designed for high flow rates and can handle large volumes of water or fluid.

Maintenance: Automated cleaning and monitoring reduce the need for frequent maintenance.

Cost-Effective: In many cases, centralized filtration can be more cost-effective than individual point-of-use systems.

Industrial Sump Cleaner

FILTERS23 INDIA  industrial sump cleaner, also known as a sump sucker or sump cleaner system, is a specialized piece of equipment used in manufacturing and machining facilities to remove coolant, cutting fluids, or other liquids from machine tool sumps, tanks, or reservoirs. These machines are designed to streamline the process of cleaning, maintaining, and managing industrial fluids used in metalworking and machining processes. Here's how an industrial sump cleaner typically works and its key features:

How an Industrial Sump Cleaner Works:

Suction: The sump cleaner uses a powerful pump or vacuum system to create suction. A hose or suction wand is inserted into the machine tool sump or reservoir to extract the liquid.

Fluid Extraction: The suction mechanism efficiently removes the coolant, cutting fluid, or other liquids from the sump or tank, along with any accumulated swarf, chips, or contaminants.

Filtration: Many industrial sump cleaners include a filtration system to separate solids and chips from the extracted liquid. This ensures that the coolant or cutting fluid can be reused or disposed of more efficiently.

Storage: The extracted liquid is typically stored in a collection tank or drum on the sump cleaner. Some models may have multiple tanks for separating clean and dirty coolant or different fluids.

Disposal or Recycling: Depending on the condition of the extracted fluid and local regulations, the collected coolant or cutting fluid can be recycled and reused, treated for disposal, or simply disposed of properly.

Key Features of Industrial Sump Cleaners:

Versatility: Industrial sump cleaners can handle various fluids, including coolants, cutting fluids, hydraulic fluids, and more.

Efficiency: They can quickly remove liquids and solids from sumps, reducing downtime associated with manual cleaning and fluid replacement.

Filtration Options: Some sump cleaners include fine filtration systems to separate contaminants and extend the life of coolants or cutting fluids.

Portability: Many models are designed to be portable, with wheels or handles for easy maneuverability around the shop floor.

Multiple Sump Cleaning: Some industrial sump cleaners can clean multiple machine sumps before requiring discharge or disposal.

Easy Maintenance: These machines are typically designed for easy cleaning and maintenance to ensure they remain effective over time.

Reduced Environmental Impact: Efficient use of coolants and cutting fluids through recycling and reduced waste generation can lead to environmental benefits.

Safety: Proper fluid management with sump cleaners can enhance workplace safety by reducing slip hazards and the risk of exposure to harmful fluids.

Industrial sump cleaners are valuable tools in metalworking and machining operations, helping to extend the life of coolants, reduce waste, and improve the overall efficiency and cleanliness of manufacturing facilities. The choice of a specific sump cleaner model will depend on the size of the sumps, the type of fluids used, and the volume of liquid that needs to be manage.

Disc Type Oil Skimmer

A disc type oil skimmer is a mechanical device designed to remove oil, grease, and other hydrophobic (water-repellent) liquids from the surface of water or other fluids. These skimmers are commonly used in industrial and environmental applications to separate and collect oil and grease contaminants from water bodies, process tanks, or other liquid surfaces. Here's how a disc type oil skimmer typically works and its key features:

Working Principle:

Floating Discs: A disc type oil skimmer consists of one or more floating discs or wheels that are partially submerged in the liquid. These discs are typically made of materials that repel water but attract oil, such as oleophilic (oil-attracting) materials or materials with low surface tension.

Rotation: The floating discs are set in motion, often driven by an electric motor. As they rotate, they come into contact with the surface of the liquid.

Oil Attraction: The hydrophobic discs have a natural affinity for oil and grease, causing them to pick up a thin layer of these contaminants as they make contact with the liquid surface. The oil adheres to the surface of the discs.

Scraping Mechanism: As the discs continue to rotate, a scraper mechanism or wiper removes the collected oil from the disc's surface. The oil is then directed into a collection container or storage tank.

Continuous Operation: The process is continuous, with the oil skimmer continuously collecting oil from the liquid surface as long as it remains in operation. The collected oil can be periodically removed from the collection container for disposal or recycling.

Key Features:

Variable Speed: Many disc type oil skimmers have adjustable speed controls, allowing operators to fine-tune the skimming process based on the specific application and the amount of oil to be removed.

Self-Adjusting: These skimmers are often designed to automatically adjust to changes in the liquid level, ensuring consistent and efficient oil removal even as the liquid level fluctuates.

Efficiency: Disc type oil skimmers are known for their high efficiency in removing oil and grease from water or other fluids. They can effectively remove both thin sheens of oil and thicker layers of oil.

Low Maintenance: They typically require minimal maintenance, with routine cleaning and occasional replacement of wear parts as the primary maintenance tasks.

Versatility: Disc type oil skimmers can be used in a wide range of environments, including industrial wastewater treatment, oil spill response, coolant recycling, and other applications where oil-water separation is necessary.

Compact Design: Their compact and portable design makes them suitable for use in various settings and locations.

Environmental Benefits: By removing oil and grease from water bodies, disc type oil skimmers contribute to environmental protection by preventing the contamination of natural water sources.

Disc type oil skimmers are valuable tools for industries that deal with oily wastewater or encounter oil contamination issues. Their efficient and reliable operation helps ensure the separation and removal of oil and grease, contributing to cleaner and more environmentally friendly water management.

Fryer Oil Filter Machine

Filters23 India  fryer oil filter machine, also known as a deep fryer oil filtration system, is a piece of equipment used in commercial kitchens, particularly in restaurants and foodservice establishments, to extend the lifespan of cooking oil used in deep fryers. These machines are designed to filter and clean frying oil, removing impurities, food particles, and contaminants to maintain the quality of the oil, reduce waste, and improve the taste and texture of fried foods. Here's how a fryer oil filter machine typically works and its key features:

How a Fryer Oil Filter Machine Works:

• Filtration System: The machine is equipped with a filtration system that can include various components like a filter pump, filter housing, filter media (usually a disposable or reusable filter paper), and sometimes a separate holding tank for the used oil.
• Hot Oil Handling: Fryer oil filter machines are designed to handle hot oil. They can be used while the oil is still hot, allowing for continuous frying operations.
• Filtering Process: The oil from the deep fryer is pumped or drained into the filtration system, where it passes through the filter media. The filter media captures impurities, food particles, and other contaminants present in the oil.
• Cleaned Oil Return: The filtered and cleaned oil is then pumped or returned to the fryer for reuse. This process improves the quality and clarity of the oil, resulting in better-tasting and more visually appealing fried foods.
• Waste Collection: Any solid debris or contaminants captured by the filter media are typically collected in a waste container for easy disposal.
• Key Features of Fryer Oil Filter Machines:
• Various Sizes: Fryer oil filter machines come in various sizes and capacities to suit the needs of different commercial kitchens, from small restaurants to large food production facilities.
• Portability: Many models are designed to be portable, allowing easy movement between fryers and making them suitable for use with multiple fryers.
• Quick Filtration: These machines are designed for quick and efficient filtration, minimizing downtime during the cooking process.
• Temperature Control: They can handle hot oil, often allowing for continuous filtering without the need to cool down the oil.
• User-Friendly Controls: Most machines have user-friendly controls for easy operation.
• Safety Features: They may include safety features to prevent spills and accidents, such as splash guards or locking mechanisms.
• Extended Oil Life: Regular use of a fryer oil filter machine can significantly extend the lifespan of frying oil, reducing the frequency of oil changes and associated costs.
• Improved Food Quality: Cleaner oil results in better-tasting and more visually appealing fried foods.
• Fryer oil filter machines are essential in commercial kitchens where deep frying is a common cooking method. They help maintain the quality of cooking oil, reduce waste, and improve the consistency and taste of fried foods. The choice of a specific machine depends on the size of the fryer, the volume of frying done, and the filtration needs of the kitchen. Properly maintained oil can lead to cost savings and higher customer satisfaction.

Fryer Oil Filter System

 Introduction

Ensure the longevity of your frying oil and the quality of your food with our advanced fryer oil filter system. Designed specifically for restaurants and food stalls, this essential tool helps maintain the purity of your oil, leading to better-tasting food and cost savings.

 Key Features

- High-Efficiency Filtration System: Our fryer oil filter system uses state-of-the-art filtration technology to remove impurities and extend the life of your frying oil.

- Easy-to-Use Interface: With a user-friendly design, the system ensures hassle-free operation, even during busy hours.

- Durable Construction: Built with high-grade stainless steel, this filter system is designed to withstand the rigors of daily use in commercial kitchens.

- Mobility and Compact Design: Equipped with sturdy wheels and a compact build, it can be easily moved and stored, fitting seamlessly into any kitchen layout.

- Advanced Filtering Material: Includes specially designed food-grade filter sheets, optimized for capturing fine particles and ensuring superior oil quality.

 Technical Specifications

- Material: High-grade stainless steel

- Filtration Capacity: Capable of filtering up to 20 liters of oil per cycle

- Efficiency: Removes 99% of particles as small as 5 microns

- Filter Paper: High-efficiency, food-grade filter sheets with a fine mesh structure

 Benefits

Using our fryer oil filter system, you can significantly prolong the life of your frying oil, ensuring a consistent, high-quality food output. This system not only reduces your operational costs by minimizing oil waste but also enhances safety and cleanliness in your kitchen environment.

• Fryer Oil Filter System

   

   Introduction

  Ensure the longevity of your frying oil and the quality of your food with our advanced fryer oil filter system. Designed specifically for restaurants and food stalls, this essential tool helps maintain the purity of your oil, leading to better-tasting food and cost savings.

   

   Key Features

  - High-Efficiency Filtration System: Our fryer oil filter system uses state-of-the-art filtration technology to remove impurities and extend the life of your frying oil.

  - Easy-to-Use Interface: With a user-friendly design, the system ensures hassle-free operation, even during busy hours.

  - Durable Construction: Built with high-grade stainless steel, this filter system is designed to withstand the rigors of daily use in commercial kitchens.

  - Mobility and Compact Design: Equipped with sturdy wheels and a compact build, it can be easily moved and stored, fitting seamlessly into any kitchen layout.

  - Advanced Filtering Material: Includes specially designed food-grade filter sheets, optimized for capturing fine particles and ensuring superior oil quality.

   

   Technical Specifications

  - Material: High-grade stainless steel

  - Filtration Capacity: Capable of filtering up to 20 liters of oil per cycle

  - Efficiency: Removes 99% of particles as small as 5 microns

  - Dimensions: 24 x 18 x 36 inches (diffrent tank size also)

  - Filter Paper: High-efficiency, food-grade filter sheets with a fine mesh structure

   

   Benefits

  Using our fryer oil filter system, you can significantly prolong the life of your frying oil, ensuring a consistent, high-quality food output. This system not only reduces your operational costs by minimizing oil waste but also enhances safety and cleanliness in your kitchen environment.

Fryer Oil Filter System

 Introduction

Ensure the longevity of your frying oil and the quality of your food with our advanced fryer oil filter system. Designed specifically for restaurants and food stalls, this essential tool helps maintain the purity of your oil, leading to better-tasting food and cost savings.

 Key Features

- High-Efficiency Filtration System: Our fryer oil filter system uses state-of-the-art filtration technology to remove impurities and extend the life of your frying oil.

- Easy-to-Use Interface: With a user-friendly design, the system ensures hassle-free operation, even during busy hours.

- Durable Construction: Built with high-grade stainless steel, this filter system is designed to withstand the rigors of daily use in commercial kitchens.

- Mobility and Compact Design: Equipped with sturdy wheels and a compact build, it can be easily moved and stored, fitting seamlessly into any kitchen layout.

- Advanced Filtering Material: Includes specially designed food-grade filter sheets, optimized for capturing fine particles and ensuring superior oil quality.

 Technical Specifications

- Material: High-grade stainless steel

- Filtration Capacity: Capable of filtering up to 20 liters of oil per cycle

- Efficiency: Removes 99% of particles as small as 5 microns

- Filter Paper: High-efficiency, food-grade filter sheets with a fine mesh structure

 Benefits

Using our fryer oil filter system, you can significantly prolong the life of your frying oil, ensuring a consistent, high-quality food output. This system not only reduces your operational costs by minimizing oil waste but also enhances safety and cleanliness in your kitchen environment.

Gravity Band Filter

Gravity band filter is an industrial filtration system designed to remove solid particles and contaminants from a liquid using the force of gravity. It is a passive filtration method that relies on the principle of gravity to separate solids from liquids. Gravity band filters are commonly used in various manufacturing processes, especially in applications where a continuous and automatic filtration system is required. Here's how a typical gravity band filter works:

Inlet: Contaminated liquid, such as coolant or wastewater, is fed into the gravity band filter system through an inlet.

Distribution Mechanism: The incoming liquid is evenly distributed over a wide, flat surface, typically made of a porous material like a filter cloth or filter media. This distribution mechanism ensures that the liquid spreads uniformly across the filter surface.

Gravity Filtration: Gravity plays a crucial role in the filtration process. As the liquid flows over the filter surface under the influence of gravity, solid particles and contaminants are separated from the liquid and are trapped on the surface of the filter media.

Solid Accumulation: Over time, as more and more solid particles are captured, they form a layer or cake on the surface of the filter media. This layer acts as an additional filtration barrier, helping to improve the efficiency of the filter.

Clean Liquid Collection: The filtered liquid, now free of solid contaminants, flows through the filter media and is collected in a reservoir or trough beneath the filter surface.

Continuous Operation: Gravity band filters are designed to operate continuously. As long as the incoming liquid contains contaminants, the filtration process continues, and the solid particles continue to accumulate on the filter media.

Periodic Maintenance: Eventually, the filter media becomes clogged with a significant amount of solid material. At this point, the filter may need to be stopped for maintenance. The solid cake is removed from the filter media, often using a scraper or other mechanical means. After cleaning, the filter can resume operation.

Gravity band filters offer several advantages:

Continuous Operation: They can operate continuously without the need for frequent replacement of filter media.

Low Energy Consumption: These filters typically require minimal energy to operate since they rely on gravity.

Effective Filtration: They are effective at removing solid particles from liquids and are suitable for various industrial applications.

Low Maintenance: While they do require periodic maintenance to remove the accumulated solids, this is usually less frequent compared to other filtration methods.

Gravity band filters are commonly used in industries such as wastewater treatment, food processing, chemical manufacturing, and mining. The choice of filter media and the design of the system can be tailored to specific application requirements, including particle size, flow rates, and filtration efficiency.

Gravity Paper Band Filter

Our organization has successfully expanded its business in market owing to the offered elevated quality array of Paper Band Filter. These filters are widely used for filtering contaminated coolant and cutting oil. Our offered filters are manufactured using premium grade material and sophisticated techniques under the visionary guidance of trained professionals as per the set industry

Recommended Industry and Workpiece

Coolant processing equipment  Liquid crystal and semiconductor parts  Non-ferrous metal and resin

Coolant processing equipment  Construction machines and construction machine parts  Engine parts/Non-ferrous metal/SUS/Aluminum/Abrasive grain recovery

Coolant processing equipment  Automotives/Automotive parts/Motorcycle parts  Engine parts/Non-ferrous metal/SUS/Aluminum/Abrasive grain recovery

SP series Paper Filter

Separator to clean coolant using a filter paper

Filter paper can be varied to allow passage of mean particle sizes ranging from 10μ to 95 μ

Applications

Various grinding machines

Honing machines

Superfinishing machines

Cold rolling machines

Wire drawing machines

Washing machines

Pelletizers

Roll forming machines

Secondary filtration for various cutting processes

Details

Steel grinding

Cast iron

Advantages

Ideal for oil-based coolants

Unique high wall design in filter area prevents messy overflow while also allowing for improved filtration quality

Fully automatic operation

Options

Cooler

Magnetic separators

Fine filter vessels

Oil skimmers

Coolant Magnetic Separator


Filters23 India coolant magnetic separator is a device used in industrial settings to remove ferrous (iron-based) particles from liquid coolant or cutting fluid used in machining processes. These particles can be detrimental to machinery and tools, causing wear and tear and affecting the quality of the finished products. Coolant magnetic separators help maintain the cleanliness and effectiveness of the coolant by capturing and removing these ferrous contaminants.

Here's how a coolant magnetic separator typically works:

Installation: The separator is usually installed in the coolant circulation system of a machine tool, such as a grinding machine or a machining center. It can also be installed in standalone coolant tanks.

Magnetic Field: The separator contains one or more powerful magnets. As the coolant flows through the separator, the magnetic field attracts and captures ferrous particles from the coolant.

Particle Separation: The ferrous particles, such as iron shavings, metal chips, or other magnetic contaminants, are pulled out of the flowing coolant and held onto the magnetic surface or collection area within the separator.

Cleaned Coolant: The now-cleaned coolant exits the separator and can be recirculated back into the machining process.

Maintenance: Periodically, the magnetic separator needs to be cleaned and the collected ferrous particles removed. This maintenance ensures the continued efficiency of the separator.

Coolant magnetic separators are essential in industries like metalworking, automotive manufacturing, aerospace, and more, where precision machining and the quality of finished products are critical. By removing ferrous contaminants from the coolant, these separators help extend tool life, improve machining accuracy, and reduce machine maintenance and downtime.

There are various types and designs of coolant magnetic separators available, including permanent magnetic separators and electromagnetic separators. The choice of separator depends on factors like the size and type of contaminants in the coolant, the flow rate of the coolant, and the specific requirements of the machining process.

Oil Skimmers

FILTERS23 INDIA`S Belt type oil skimmer is a mechanical device used for removing oil, grease, and other hydrophobic (water-repellent) liquids from the surface of water or other liquids. These skimmers are often employed in industrial and environmental applications to effectively separate and collect oil and grease contaminants from water bodies, process tanks, or other liquid surfaces. Here's how a belt type oil skimmer typically works and some key features:

Working Principle:

Endless Belt: A belt type oil skimmer consists of an endless loop of belt or a similar material. The belt is typically made of materials that repel water but attract oil, such as oleophilic (oil-attracting) materials.

Deployment: The skimmer deploys the belt into the liquid to be skimmed. The belt floats on the surface of the liquid, and a portion of it is submerged.

Surface Contact: As the belt travels along the liquid's surface, it comes into contact with the oil or grease on the surface. Due to its oil-attracting properties, the belt adheres to the oil, and the oil sticks to the belt's surface.

Oil Removal: The belt continues to move, carrying the adhered oil away from the liquid's surface. As it moves, the belt passes through a scraper or wiper mechanism that removes the oil from the belt's surface.

Collection: The collected oil is typically directed into a separate collection container or storage tank. The collected oil can then be periodically removed for disposal or recycling.

Key Features:

Adjustable Speed: Many belt type oil skimmers feature adjustable speed controls, allowing operators to regulate the skimming rate based on the application's specific requirements and the volume of oil to be removed.

Self-Adjusting: These skimmers are designed to automatically adjust to changes in the liquid level, ensuring efficient oil removal even if the liquid level fluctuates.

Efficiency: Belt type oil skimmers are known for their high efficiency in removing oil and grease from water or other liquids. They can effectively remove both thin sheens of oil and thicker layers of oil.

Low Maintenance: They typically require minimal maintenance, with routine cleaning and occasional replacement of wear parts being the primary maintenance tasks.

Versatility: Belt type oil skimmers can be used in a wide range of environments, including industrial wastewater treatment, oil spill response, coolant recycling, and other applications where oil-water separation is necessary.

Compact Design: Their compact and portable design makes them suitable for various settings and locations.

Environmental Benefits: By removing oil and grease from water bodies, belt type oil skimmers help protect the environment by preventing the contamination of natural water sources.

Belt type oil skimmers are valuable tools for industries dealing with oily wastewater or encountering oil contamination problems. Their efficient and reliable operation contributes to cleaner and more environmentally friendly water management by effectively separating and collecting oil and grease contaminants.

 CNC Tank Oil Skimmers

FILTERS23 INDIA Designed  small belt-type oil skimmer is a device designed to remove oil and other hydrophobic liquids from the surface of water or other liquids. It's commonly used in industrial and environmental applications to prevent oil contamination in bodies of water, such as ponds, lakes, or industrial tanks. Here are some details about small belt-type oil skimmers:

Basic Principle: Small belt-type oil skimmers work on the principle of utilizing a moving belt to pick up oil or other floating contaminants from the surface of water. The belt is specially designed to attract and collect oils and grease while repelling water.

Components: A typical small belt-type oil skimmer consists of the following components:

Belt: The heart of the skimmer is the continuous loop of material, usually made of materials like oleophilic (oil-attracting) material or synthetic materials specifically designed for this purpose.

Wiper Blades: To effectively remove collected oil from the belt, wiper blades or scrapers are employed. These blades scrape the oil off the belt into a collection container.

Oil Collection Container: The collected oil is deposited into a separate container, which can be easily removed and emptied.

Installation: Small belt-type oil skimmers can be installed in various settings, including wastewater treatment plants, industrial sumps, coolant tanks, and bodies of water. They are typically mounted on the edge of the liquid, and the skimming depth can be adjusted to match the specific application.

Applications:

Industrial Facilities: Used to remove oil and grease from coolant tanks, parts washers, and wastewater treatment processes.

Environmental Remediation: Applied in spill response and cleanup operations to remove oil from water bodies.

Marine Industry: Utilized on ships and offshore platforms to collect oil spills.

Food Processing: Helps in removing oils and fats from food processing wastewater.

Maintenance: Small belt-type oil skimmers are generally low-maintenance devices. Routine maintenance involves checking the belt for wear and tear, inspecting the motor and drive mechanism, and emptying the oil collection container when it fills up.

Benefits:

Efficient at removing floating oil and contaminants from the liquid surface.

Cost-effective and relatively low-maintenance.

Helps in compliance with environmental regulations.

Reduces the need for chemical treatments to remove oil from water.

Limitations:

Works best with liquid surfaces that are relatively calm, as waves or turbulence can disrupt skimming efficiency.

May not be suitable for very thick or viscous oils.

Requires a power source for the motor.

SS Paper Band Filter

A stainless steel body paper band filter is a type of industrial filtration system used to remove impurities and contaminants from liquids, often in manufacturing or processing applications. This filter consists of a stainless steel housing or body that encases a paper band or filter media.

Here's how it typically works:

Stainless Steel Housing: The filter housing is usually made of stainless steel, a durable and corrosion-resistant material. This housing contains all the components necessary for the filtration process.

Paper Band Filter Media: Inside the housing, there is a continuous paper band or filter media. This paper band is typically porous and designed to trap particles and impurities from the liquid passing through it. The choice of paper band material and its porosity can vary depending on the specific filtration requirements.

Liquid Inlet: The contaminated liquid enters the filter through an inlet. This liquid can be a coolant, lubricant, or any other industrial fluid that needs to be purified.

Filtration Process: As the liquid flows through the paper band, the filter media traps and retains particles, debris, and contaminants, allowing only clean liquid to pass through.

Clean Liquid Outlet: The purified liquid exits the filter through an outlet and is then directed to the desired process or application.

Continuous Operation: Paper band filters are often designed for continuous operation. As the paper band accumulates contaminants, it may need to be periodically replaced or cleaned. This can be done by advancing the paper band through the filter, exposing a fresh section of the media.

Maintenance: Regular maintenance, such as changing the paper band and cleaning the filter housing, is essential to ensure the filter continues to operate effectively.

Stainless steel body paper band filters are commonly used in various industries, including metalworking, automotive manufacturing, machining, and other applications where maintaining the purity of industrial fluids is critical for quality and equipment longevity. They are valued for their durability, resistance to corrosion, and ability to handle high-flow rates while effectively removing contaminants from liquids.

Bag Filter Housing

filter housing, often referred to as a filter vessel or filter canister, is a container or enclosure used to hold and protect a filter element or cartridge. These filter housings are used in various industries and applications to remove contaminants or impurities from fluids such as water, air, oil, or chemicals.

"SS" in "SS filter housing" typically stands for "Stainless Steel," indicating that the filter housing is made of stainless steel material. Stainless steel is commonly used in filter housing construction because it is durable, corrosion-resistant, and suitable for use in a wide range of environments.

SS filter housings are often used in applications where cleanliness, hygiene, and resistance to corrosion are essential. Some common applications for stainless steel filter housings include:

Water Filtration: Used in residential, commercial, and industrial water treatment systems to remove sediment, particulates, and contaminants from water.

Food and Beverage Processing: Stainless steel filter housings are used in the food and beverage industry to ensure the purity of products by removing impurities and ensuring sanitary processing.

Pharmaceuticals: Stainless steel filter housings play a crucial role in pharmaceutical manufacturing, where maintaining a sterile environment is essential.

Chemical Processing: In the chemical industry, stainless steel filter housings are used to filter and purify various chemicals and solvents.

Oil and Gas: Stainless steel filter housings are employed to filter hydrocarbons and other fluids in the oil and gas industry.

Industrial Air Filtration: They are used in air filtration systems to remove particulates and contaminants from industrial air.

SS filter housings come in various sizes and configurations, and the choice of housing depends on the specific requirements of the filtration application. They can range from small, single-cartridge housings for laboratory use to large multi-cartridge housings for industrial processes.

When selecting an SS filter housing, it's important to consider factors such as flow rate, operating pressure, temperature, and the type of filter element or cartridge that will be used. Proper maintenance and regular replacement of filter elements are also crucial to ensure the effectiveness of the filtration system.

Big Bay (tramp oil separator)

Filters23 India Pvt Ltd `s tramp oil separator, also known as an oil skimmer or oil separator, is a device used in industrial settings to remove unwanted oils, such as tramp oil, from coolant or wastewater. Tramp oil is oil that contaminates machine coolant, typically in metalworking or machining processes. It can come from various sources, including leaking hydraulic systems, lubricants, or residues from machining operations. Removing tramp oil is essential to maintain the quality and effectiveness of coolants and prevent issues like bacterial growth, reduced tool life, and poor surface finish in machining operations.

Here's how a tramp oil separator typically works:

Skimming Mechanism: Tramp oil separators are equipped with a skimming mechanism that comes into contact with the contaminated liquid. The skimming mechanism is designed to be selective, picking up and removing the floating tramp oil while leaving the coolant or wastewater behind.

Floating Oil Collection: As the skimming mechanism operates, it collects the tramp oil that naturally floats on the surface of the liquid. This oil can be in the form of a thin film or droplets.

Separation: Once collected, the tramp oil is separated from the liquid coolant or wastewater. This separation can occur through various means, depending on the design of the tramp oil separator. Common separation methods include gravity separation, coalescence, or the use of special materials that repel water but attract oil.

Oil Collection and Disposal: The separated tramp oil is typically directed into a collection container or reservoir for later disposal or recycling. Some tramp oil separators can automatically pump the collected oil to a separate storage tank.

Cleaned Liquid: The cleaned coolant or wastewater, now free of tramp oil, can be returned to the machining process or discharged as needed.

Key features and benefits of tramp oil separators include:

Improved Coolant Quality: By removing tramp oil, these separators help maintain the integrity of coolant, which is critical for machining processes' performance and tool life.

Reduced Environmental Impact: Proper disposal or recycling of the collected tramp oil minimizes environmental contamination.

Cost Savings: Longer coolant life and reduced tool wear translate into cost savings for maintenance and replacement.

Ease of Maintenance: Tramp oil separators are generally easy to maintain, with minimal downtime for cleaning and servicing.

Tramp oil separators come in various sizes and configurations to suit different industrial applications and coolant systems. The choice of a specific tramp oil separator depends on factors such as the volume of coolant, type of contaminants, and the desired level of automation for oil removal.

Tube type oil skimmers

Filters23 India Tube type oil skimmers are mechanical devices used to remove oil, grease, and other hydrophobic (water-repellent) liquids from the surface of water, coolant tanks, process tanks, or other liquid surfaces. These skimmers operate on the principle of using a floating tube or hose that attracts and collects the oil. Here's how tube type oil skimmers work and some key features:

Working Principle:

Floating Tube: Tube type oil skimmers consist of a floating tube or hose made from a material that is oleophilic (oil-attracting) but hydrophobic (water-repellent). This means that the tube has an affinity for oil but repels water.

Deployment: The skimmer deploys the floating tube onto the liquid surface. The tube is positioned so that it floats and remains partially submerged in the liquid, allowing it to come into contact with the oil layer on the surface.

Oil Adhesion: As the floating tube moves along the liquid's surface, it naturally attracts and adheres to the oil. The hydrophobic nature of the tube ensures that it repels water and selectively captures the oil.

Tube Rotation: The floating tube is typically wound around a motor-driven drum or pulley mechanism. As the tube is wound around the drum, it collects the adhered oil along its surface.

Oil Collection: As the tube is drawn onto the drum, the oil adhering to it is scraped off and collected. The collected oil is often directed into a separate collection container or storage tank for further processing or disposal.

Key Features:

Self-Adjusting: Tube type oil skimmers are designed to automatically adjust to changes in the liquid level, ensuring efficient oil removal even when the liquid level fluctuates.

Efficiency: They are known for their high efficiency in removing oil and grease from water or other liquids, making them suitable for applications with varying levels of oil contamination.

Low Maintenance: Tube type oil skimmers typically require minimal maintenance, with routine cleaning of the tube and occasional replacement of wear parts being the primary maintenance tasks.

Versatility: They can be used in various environments and industries, including machining operations, wastewater treatment, oil storage tanks, and industrial process tanks.

Compact Design: Their compact and portable design makes them suitable for various settings and locations.

Environmental Benefits: By effectively removing oil and grease from water bodies, tube type oil skimmers help protect the environment by preventing the contamination of natural water sources.

Tube type oil skimmers are valuable tools for industries dealing with oily wastewater or encountering oil contamination issues. Their efficient and reliable operation contributes to cleaner and more environmentally friendly liquid management by effectively separating and collecting oil and grease contaminants.